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Deciding if I Should Take on Steering Repair for my 2002 Chevy 1500 4x4 (JOB DONE)

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September 25, 2022, 07:11 PM
StorminNormin
Deciding if I Should Take on Steering Repair for my 2002 Chevy 1500 4x4 (JOB DONE)
quote:
Originally posted by DougE:
From what I gathered, the most common are the 3 master spline ones on the pickups with mostly vans having the 4 spline one. Either will work so long as the steering box shaft and the spline on the pitman arm match.


Turns out mine has 4 splines. Also seems most Chevy Silverado 1500 trucks are rack and pinion, except a 4x4 like mine uses the gear box. Yup, made sure to get 4 spline Pitman arm and then got the Idler arm it said to use with that Pitman arm. Not sure how much it matters the Idler arm you use in relation to the Pitman arm, but it said which to use with it so that is what I will do.




NRA Benefactor Life Member
September 25, 2022, 07:20 PM
rizzle
If that has a steering shock (damper) on it, I would disconnect one end and see if if turns freely from side to side while parked. On rare occasions the valving inside the shock can prevent it from moving one way.
September 25, 2022, 07:24 PM
.38supersig
quote:
Originally posted by StorminNormin:
quote:
Originally posted by .38supersig:
Do you (or your neighbor down the street) have a factory shop manual for your truck?

Better to get your info & specs from there instead of some random wrench on yootoob.


Yes, I have the Haynes repair manual...


Look for a manual from GM for use in their dealership repair shop.

They aren't cheap, but the Haynes/Chilton manual cost me an aluminum oil pan with the torque sequence they had.

The factory shop manual had the correct sequence, and cost less than the replacement pan.

Mad



September 25, 2022, 07:26 PM
DougE
quote:
Originally posted by StorminNormin:
quote:
Originally posted by DougE:
From what I gathered, the most common are the 3 master spline ones on the pickups with mostly vans having the 4 spline one. Either will work so long as the steering box shaft and the spline on the pitman arm match.


Turns out mine has 4 splines. Also seems most Chevy Silverado 1500 trucks are rack and pinion, except a 4x4 like mine uses the gear box. Yup, made sure to get 4 spline Pitman arm and then got the Idler arm it said to use with that Pitman arm. Not sure how much it matters the Idler arm you use in relation to the Pitman arm, but it said which to use with it so that is what I will do.


You're good so long as all the parts match. A 3 spline master will not match up with the spline on one with the 4.



The water in Washington won't clear up until we get the pigs out of the creek~Senator John Kennedy

September 25, 2022, 07:28 PM
DougE
You could even go with a 3 spline master so long as the box and pitman arm match.



The water in Washington won't clear up until we get the pigs out of the creek~Senator John Kennedy

September 25, 2022, 09:04 PM
DougE
Most, if not all the aftermarket boxes are 3 master spline, so you just need a pitman arm that matches the spline configuration on the box you get. If yours is 4 and you go with that. it's fine, but you can also go with the 3 spline in place of it so long as you get the matching pitman.



The water in Washington won't clear up until we get the pigs out of the creek~Senator John Kennedy

September 26, 2022, 04:48 AM
4MUL8R
Replace the intermediate steering shaft and support bearing while doing this job.


-------
Trying to simplify my life...
September 26, 2022, 09:24 AM
Perception
I don't think it's a bad job, but it may be helpful to have a second set of hands available when you do it. A steering gearbox is pretty damn heavy to be holding over your head when you just can't get everything to line up correctly to slide together.




"The people hate the lizards and the lizards rule the people."
"Odd," said Arthur, "I thought you said it was a democracy."
"I did," said Ford, "it is."
"So," said Arthur, hoping he wasn't sounding ridiculously obtuse, "why don't the people get rid of the lizards?"
"It honestly doesn't occur to them. They've all got the vote, so they all pretty much assume that the government they've voted in more or less approximates the government they want."
"You mean they actually vote for the lizards."
"Oh yes," said Ford with a shrug, "of course."
"But," said Arthur, going for the big one again, "why?"
"Because if they didn't vote for a lizard, then the wrong lizard might get in."
September 26, 2022, 12:29 PM
HRK
Cleanliness is next to Godliness...

Get some gunk cleaning foam, take the truck if you can to a car wash and clean the underside as best possible, nothing sucks worse than having to work in a dirty area.

Pictures, take video and pictures before hand.

Harbor freight Nitrile gloves, cheap, keep your hands reasonably clean, so you can remove them, and run the videos over on your phone without greasing it up... I like the 7mm on heavier greasy jobs where it would be easy to tear the lighter 3 to 5 mm

https://www.harborfreight.com/...h?q=nitrile%20gloves
September 26, 2022, 02:16 PM
StorminNormin
quote:
Originally posted by 4MUL8R:
Replace the intermediate steering shaft and support bearing while doing this job.


I will look into that.




NRA Benefactor Life Member
September 26, 2022, 02:17 PM
StorminNormin
quote:
Originally posted by HRK:
Cleanliness is next to Godliness...

Get some gunk cleaning foam, take the truck if you can to a car wash and clean the underside as best possible, nothing sucks worse than having to work in a dirty area.

Pictures, take video and pictures before hand.

Harbor freight Nitrile gloves, cheap, keep your hands reasonably clean, so you can remove them, and run the videos over on your phone without greasing it up... I like the 7mm on heavier greasy jobs where it would be easy to tear the lighter 3 to 5 mm

https://www.harborfreight.com/...h?q=nitrile%20gloves


Great points; will do.




NRA Benefactor Life Member
October 06, 2022, 06:54 PM
StorminNormin
This Saturday is my day to take this on. Today I decided to buy an impact wrench to hopefully make things easier with bolts and probably should have bought one long ago.

Tomorrow I will go pick up the impact sockets I ordered and will need and my final parts get delivered tomorrow. I will also remove my skid plates and degrease as much as I can so I have a cleaner working area. I also have to see if I can fix my jack so I don’t have to borrow one. I have jack stands for once I get it jacked up.

Then Saturday I will start the work. Hopefully all goes well and it is completed by the end of the weekend.




NRA Benefactor Life Member
October 08, 2022, 03:40 PM
StorminNormin
All done and my truck steers and drives great. Wasn’t an easy job, but now it is done and I saved a bunch of money. I appreciate several tips I received in this post as all made things better. Smile




NRA Benefactor Life Member
October 08, 2022, 04:43 PM
phxtoad
Well done!

Todd


phxtoad

"Careful man, there's a beverage here!"
October 08, 2022, 05:34 PM
DougE
quote:
All done and my truck steers and drives great. Wasn’t an easy job, but now it is done and I saved a bunch of money. I appreciate several tips I received in this post as all made things better.

Good deal! It isn't so much a complicated job, but it is a PITA when you have to do it laying under the truck.



The water in Washington won't clear up until we get the pigs out of the creek~Senator John Kennedy

October 08, 2022, 05:38 PM
StorminNormin
quote:
Originally posted by DougE:
quote:
All done and my truck steers and drives great. Wasn’t an easy job, but now it is done and I saved a bunch of money. I appreciate several tips I received in this post as all made things better.

Good deal! It isn't so much a complicated job, but it is a PITA when you have to do it laying under the truck.


Yeah it would have been SO MUCH easier if it was up on a lift. The repeated crawling under and out of my truck did a number on my body.




NRA Benefactor Life Member
October 08, 2022, 05:47 PM
DougE
quote:
Originally posted by StorminNormin:
quote:
Originally posted by DougE:
quote:
All done and my truck steers and drives great. Wasn’t an easy job, but now it is done and I saved a bunch of money. I appreciate several tips I received in this post as all made things better.

Good deal! It isn't so much a complicated job, but it is a PITA when you have to do it laying under the truck.


Yeah it would have been SO MUCH easier if it was up on a lift. The repeated crawling under and out of my truck did a number on my body.


Right there with ya since I don't have a lift either. I mostly work alone, so if I'm under the truck and find that I need something moved from up top, or need a tool I didn't think I was going to need under there, I have to crawl out and move it/get it myself.



The water in Washington won't clear up until we get the pigs out of the creek~Senator John Kennedy